Merch Print Methods Guide

How do print methods differ?

Print methods differ by use: screen printing and garment screen printing suit one-color logos in large runs; UV printing, UV film and digital transfer suit full color in small runs; laser engraving suits permanent logos on metal and wood; and embroidery suits caps and uniforms that are washed often. The comparison table sets out each method's color range, suitable materials, durability and cost by quantity.

By O-SEAN · Published · Last updated

MethodColorSuited materialsDurabilityCost by quantity
Screen printing1 to a few spot colors, ink can be matchedPlastic, metal, fabricBold color tends to lastBetter at high volume
Heat transferOne color to full color (by transfer type)Small electronics, flat surfacesCan wear with rubbingSetup cost, then scales with quantity
UV printingFull color, white base possiblePlastic, metal, acrylic, woodCan come off under hard scratchingGood for small runs, flat unit cost
UV filmFull color, white base possibleRigid curved items such as tumblersWaterproof, weak to hot washingGood for small runs, flat unit cost
Laser engraving1 material colorMetal, wood, leatherDoes not wear offVaries with area
Garment screen and rubber-ink printing1 to a few spot colorsCotton apparel, tote bagsGood wash durability (varies by ink)Better at high volume
Digital transfer (DTF, sublimation)Full colorDTF on most fabrics, sublimation on light polyesterSublimation soaks into the fiber, DTF bonds to the surfaceGood for small runs, flat unit cost
Embroidery and patchesA few thread colorsCaps, jackets, heavy fabricsStrong through washingVaries with stitch count (size and density)
Offset and digital printingCMYK full color, offset allows spot colorsPaper, PETDepends on paper and coatingOffset for volume, digital for small runs

The method characteristics are based on printing industry references such as Printful's DTF vs screen printing comparison and 4over4's digital vs offset printing comparison. Actual conditions vary by item and supplier, so O-SEAN confirms them per item at the quote stage.

Tell us what kind of merch
you need, however you like

A dedicated consultant supports you all the way through. We reply to quote requests within 4 hours on average.