Custom shape cushion die-cut to the outline of a character
Living & Plush · Living & Plush

Custom Shape Sublimation Cushion

Cut to your character or logo shape, this custom cushion suits group orders and IP lines. It carries a one-of-a-kind identity.

PriceQuote on request
MOQ50 from
Lead timeInquire
NotesFully custom available
  • ConsultationFor color, size, material, print method, and order quantities beyond MOQ, reach out 1:1 and we'll gladly walk you through them.
  • Production/DeliveryLead times may shift with stock on hand, so if you have an event date, please align the schedule with us first.
  • Detail pages roll out progressively.
Living
A cushion that breaks out of the square and hugs like the character itself

Custom Shape Cushion

This is not a square cushion. Characters and logos are cut right along their outline to form the shape itself. Full-color sublimation printing carries over even photographic colors and gradients, in a shape that exists nowhere else.

Custom Shape Cushion
Story

A cushion that hugs
your character, as is

Most merch cushions stop at placing an image inside a square frame. The character, the real star, ends up trapped against a boxy background with half its presence lost. This cushion goes the other way. It is cut right along the artwork's outline, so the silhouette of your character or logo becomes the shape of the product.

That makes it a strong fit for fandom products, IP lines, and brand group orders. Recipients keep it on a desk or bed and hug it every day, and every hug puts the logo and character back in front of them. Starting from a small batch of 50, it is an easy call for limited editions and seasonal merch.

Highlights

Why it gets used

Not a square, but exactly the shape you want
Point 01

Not a square, but exactly the shape you want

Cut along the outline

We cut along the artwork's outline to shape the cushion itself. Animal, character, or logo, it becomes a cushion where only the silhouette remains, with no square background. Set next to an ordinary square cushion, the presence is different from the start.

Full-color sublimation that reproduces even photos
Point 02

Full-color sublimation that reproduces even photos

Print that will not peel

With sublimation transfer, the dye soaks into the fabric fibers, so even a photo's shading and gradients come out sharp. Rather than sitting on the surface, the color is absorbed into the fabric, so it will not crack or peel and the fabric stays just as soft to the touch.

Point 03

A plush, huggable volume

Soft as a plush toy

It is a fully stuffed, plush-style cushion, great for hugging and leaning on. The volume makes it feel like meeting the character in person, turning it from a display piece into something people reach for every day.

Point 04

From 50 pieces, small-batch group orders

Production starts from a small batch of 50, which suits projects with modest quantities: fan event limited editions, seasonal merch, company keepsakes. One design yields many pieces at the same quality.

Point 05

Custom sizing, from 300 up to large formats

300 to 600 mm custom

Standard sizes are 300×300 · 300×400 · 300×500 mm, and larger sizes are also available. We decide shape and size together to fit your artwork's proportions and intended use.

Specification

Product Details

Product nameCustom Shape Cushion
Production methodFully custom, cut along the artwork outline (free-form shape)
Print methodFull-color sublimation transfer (full-front artwork print)
Outer fabricPolyester-based (for sublimation printing)
Size300×300 · 300×400 · 300×500 mm (larger sizes such as 600×600 · 600×800 mm available)
MOQ50 pcs
Color

Color

Rather than choosing from color options, we print the colors of the artwork or photo you provide as they are in full-color sublimation. Since the original colors are reproduced directly, there is no separate color selection.

Customizing

Print Area Guide

Method
Full-color sublimation transfer
Print area
Full front of the cushion (entire artwork)
Print size
The exact outline of your artwork
Notes
We print your chosen artwork (character, logo, photo, and so on) in full-color sublimation and cut along its outline. Accepted file formats and the minimum resolution needed for printing are shared at the design proof stage.
Additional printing
If you need printing in a position or method outside the print area shown, please reach out separately. We will check feasibility for the product and let you know.
Design template
A design template will be provided separately at production.
Use Case

Where it fits well

IP · Character lines

A strong fit when bringing your own character or fandom IP into physical merch. The outline-true shape shows off the character's appeal in full, and it performs well as a limited-edition fan product.

Internal events · HR

Turn your company mascot or logo into a cushion for welcome kits and internal keepsakes. It stays out on a desk or sofa, so it becomes merch that actually gets used often.

Events · Promotion

Suited to pop-up and seasonal campaign giveaways or merch for sale. Because production starts from a small batch, it is an easy fit even for short-running events.

FAQ

Frequently Asked Questions

Can you really make any shape?
Yes. Because we cut along the artwork's outline, we can produce the shape you want: characters, animals, logos, and more. That said, very thin or sharply pointed parts may be softened slightly due to the nature of sewing, and we confirm those with you at the design proof stage.
Will a complex, colorful image like a photo come out sharp?
Full-color sublimation carries over even a photo's shading and gradients. The higher the resolution of the original image, the sharper the result, so we share the required resolution when you submit your files.
How large can it go?
Standard sizes are 300×300, 300×400, and 300×500 mm, and larger sizes such as 600×800 mm are also available. We decide the size together to fit your artwork's proportions and use.
Can I order a small batch?
Production starts at a minimum of 50 pcs. We quote unit price and schedule to match your quantity. If you need a different quantity, reach out and we will check.
How do I hand over the design (artwork)?
Send us the character, logo, or photo files you have and we review them for production and create a design proof. File formats and recommended resolution are shared when you reach out.
Will the print peel with frequent hugging and handling?
Because sublimation dye soaks into the fabric fibers, the surface will not crack or peel. We share washing and care instructions as soon as the fabric is confirmed.
Why O-SEAN

From planning to production, all in one place

Your logo and colors, exactly as designed

What decides whether recipients are happy with merch is quality. We reproduce your logo and brand colors exactly as submitted, and inspect print sharpness and finishing piece by piece before delivery.

A dedicated manager, start to finish

The manager who takes your first inquiry personally handles the quote, production, and delivery, with a first reply in about 4 hours on average. For reorders, we keep your previous order on file so we can make it exactly the same without you explaining again.

From 50 to 50,000 pieces

We make small batches of 50 sets that bulk-only shops would turn away, as well as 50,000-piece runs for large events. Start small, go bigger for the next event, and we will set unit price and schedule to match your quantity.

The process with O·SEAN

If your launch date is fixed, we recommend ordering at least 3 weeks ahead.

  1. 01Inquiry & quote
  2. 02Design proof & sign-off
  3. 03Production
  4. 04Delivery
011 to 2 days

Inquiry & quote

Tell us what corporate merch you need

We consult around your purpose, whether welcome kits, event merch, or brand keepsakes. Once we confirm items, quantity, budget, and delivery schedule, we send a tailored quote.

023 to 5 days

Design proof & sign-off

We create merch design proofs that fit your brand

We propose merch proofs that reflect your logo, colors, and brand tone. After confirming print area, package configuration, and production method, we move to final sign-off.

03Varies by product

Production

We produce the merch based on the approved proof

In-house production and printing follow the confirmed design and specs. Throughout production we check color, print quality, quantity, and package quality carefully.

041 to 2 days

Delivery

Safe delivery timed to your event

We ship to match your conference, trade show, internal event, or welcome kit distribution schedule. Choose the delivery option that fits your purpose: individual packaging, set packaging, or delivery by the box.

Ready to make this merch in your brand?

Just tell us your quantity and schedule and we will send a tailored quote fast.

Tell us what kind of merch
you need, however you like

A dedicated manager stays with you, dependably, all the way. We reply to quote requests within 4 hours on average.